Denizen Teardrop Trailer Build Headboard & Mattress

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Woodworking Projects & Plans for "Denizen Teardrop Trailer Build Headboard & Mattress":

Denizen Teardrop Trailer Build — Door Jammin' & Dry Fittin' Headboard

Denizen Teardrop Trailer Build — Door Jammin' & Dry Fittin' Headboard

We're running out of time to get this done, so we've got to throw in every spare hour into the Denizen. Tonight we hammered through getting the door frame installed and the piano hinges on the headboard flaps. Tomorrow we'll get the headboard installed so we can roll out the mattress!...

Denizen Teardrop Trailer Build — Headboard & Mattress

Denizen Teardrop Trailer Build — Headboard & Mattress

Well folks, the cabin. wait for it. is as complete as we're going to make it for our trip. We've decided to hold off on adding in all of the nice trim around the top edge, cabinetry above our feet, etc until we live in it a bit. you know, try it on for size and then see how it all pans out. We were ...

Denizen Teardrop Trailer Build — Hatch Interior Kerfing Pt 2

Denizen Teardrop Trailer Build — Hatch Interior Kerfing Pt 2

This is day #2 of making kerfs in that 5x5 sheet of 1/4" birch plywood. My table saw only goes 20", so I was left with 20" in the middle to freehand with the circular saw. It's not extremely accurate, but it gets the job done really well. SO GLAD I didn't go through the board in any p...

Denizen Teardrop Trailer Build — Hatch Latch & Skin

Denizen Teardrop Trailer Build — Hatch Latch & Skin

Another 12 hours in the garage today blasting through TONS of hatch to-do's. The galley latch was a wee bit more complicated than it let on. as was the interior skin, which bent rather simply as long as we kept consistent forward pressure on it. Then my wife added two coats of teak oil before we att...

Denizen Teardrop Trailer Build — Insulation, Sanding, Ceiling, Oh My!

Denizen Teardrop Trailer Build — Insulation, Sanding, Ceiling, Oh My!

My wife and I busted our humps today and will do so again tomorrow. We got the lights at the foot of our bed officially installed, the main curved ceiling installed, another coat of wet sanding done on the galley bulkhead, insulation partially installed in the ceiling and a handful of other tasks sq...

Denizen Teardrop Trailer Build — Butyl Tape & Electrical Raceway

Denizen Teardrop Trailer Build — Butyl Tape & Electrical Raceway

We killed the electrical raceway today! Bam! Done. We also got the fan, stargazer window, a costume made for the playa and one of the door frames trimmed out with aluminum. I can't begin to tell you how much time I spent with butyl tape stuck to my hands. This stuff is going to keep water out, but d...

Denizen Teardrop Trailer Build — Electrical Raceway Cabinetry

Denizen Teardrop Trailer Build — Electrical Raceway Cabinetry

In order to get the mattress in, we have to have the headboard, electrical raceway and door moulding installed. The mattress is a queen size and is going to fill up the whole floor. perhaps even push a bit against the walls too. Since the headboard components are already cut and teak oiled, I starte...

Denizen Teardrop Trailer Build — Finishing The Galley

Denizen Teardrop Trailer Build — Finishing The Galley

Finally got the stove installed as well as a sneaky drawer in front of the sink. This is three days of building put into one video and includes our construction of a steam box so that we could bend the wood for the curved drawer face and counter supports. So happy to have a functional galley! Sudden...

Denizen Teardrop Trailer Build — Ceiling Part 1

Denizen Teardrop Trailer Build — Ceiling Part 1

Today was a bit more complicated than we expected. We thought that we'd be able to run the tail lights back to through the frame easily (check!), sand the sides down a bit with 400 (check!) and then cut the various pieces of 1/4" prefinished birch veneer plywood (mostly check!) to install them ...

Denizen Teardrop Trailer Build — Hanging & Trimming Doors

Denizen Teardrop Trailer Build — Hanging & Trimming Doors

Today was long. really long. So long in fact that at one point, the GoPro filled up one 64GB card and I had to go fetch another to finish off the 15+ hour day. But we ended up getting the doors on, butyl taped, trimmed and weatherstripped! Huge thanks to Anna, Chris and Brad for your help, company a...

Denizen Teardrop Trailer Build — Door Handle, Gasket, Windows, And Hatch Handle

Denizen Teardrop Trailer Build — Door Handle, Gasket, Windows, And Hatch Handle

So tonight was about quelling fears. We had a big fear that the hatch handle hole was just going to float in no man's land because I REALLY quickly measured it while we were putting on the skin. Sure enough, I drilled a tiny little hole and it was spot on. After centering it a wee bit more, the hatc...

Denizen Teardrop Trailer Build — Raise The Roof! Put A Skin On It.

Denizen Teardrop Trailer Build — Raise The Roof! Put A Skin On It.

Today is monumental. We officially have an exterior mahogany shell on the exterior of the Denizen! I had to kerf the final board quite a bit more, and do some fine tuning with the belt sander, but all in all, it went on like a dream. No need for tie down straps and really there's almost no room for ...

Denizen Teardrop Trailer Build — Galley Bulkhead Installation

Denizen Teardrop Trailer Build — Galley Bulkhead Installation

Today we installed the bulkhead, which went smoothly, but as with all things in this project, took a bit longer than we would have expected. The joinery worked PERFECTLY, and everything aligned to 90 throughout the entire build. We also reinforced the curved portion of the ceiling, and got the first...

Denizen Teardrop Trailer Build — Ceiling Part 2

Denizen Teardrop Trailer Build — Ceiling Part 2

So as it turns out, I think we ran into a board that simply didn't want to fit. The panel at the base of the ceiling is so snug and fairly thin (width wise) that I don't think we can convince it to bend the way we'd like. Our options are: score the back, make it into two boards, or go buy some bende...

Denizen Teardrop Trailer Build — Headboard, Insulation, And Ceiling

Denizen Teardrop Trailer Build — Headboard, Insulation, And Ceiling

I took two days off from work to. well. work on the trailer so that we could hit our deadlines. I kerfed the heck out of the base of the ceiling to get it to bend properly in place, but magically, it popped in without a lot of effort! Afterwards, I ran the electrical through it, which will sit in ou...

Denizen Teardrop Trailer Build — Installing Hinges

Denizen Teardrop Trailer Build — Installing Hinges

Custom offset hinges from are cut and installed along with some butyl tape and molding along the hinge side. Even though the 2nd half of the video looks like it's sped up, we were really moving A LOT faster just to get it done...

Denizen Teardrop Trailer Build — Galley Lights, Struts & Cabin Raceway

Denizen Teardrop Trailer Build — Galley Lights, Struts & Cabin Raceway

Today was a huge day clocking in at another 12 hours. While my wife was sewing costumes for our trip, I was plowing through tasks to get the Denizen ready for the road. I managed to get the lights in the galley installed along with the gas struts for the hatch (which work FLAWLESSLY btw) and everyth...